Receive $10 off any order over $100 (excluding shipping and sale items)Use coupon code BENZLOVE10 at checkout. Combustion temps are lower and valves don't normally "burn" like they do on a gas engine. M115 Gasoline, back Coupe, back Create your account and enjoy a new shopping experience. 1. Need a repair shop for your Classic Mercedes? Find the solution. Many have written asking me if there is something they can do about this. back Yes, I know you have probably heard they will go a million miles - but that is very rare and takes an exceptional level of meticulous maintenance to pull that one off! If you plan to open up your diesel engine do it all or go find a good used engine. See photos for exact... OEM Mercedes Used Set of Shift Linkage Rods for 4-Speed Manual Transmission.. Can be used to convert automatic to manual.All gear teeth in good condition.Stock photo, may not be exact item pictured... We offer discounts for independent shops that frequently work with Classic Mercedes vehicles. Yes, almost every part that we sell includes a warranty, with terms differing by item condition and type. Repair Manual The OM616 engine family is a diesel automobile Inline-four engine from Mercedes-Benz used in the 1970s and 1980s, and produced by Force Motors in ... kit and accessories. And starting in cold weather becomes increasingly more difficult. From Greece. Keep the cavity at the front of the engine covered with shop rags as much as you can. Crank case pressure increases (blow-by) which results in numerous engine oil leaks. W201 Chassis, back Mercedes-Benz Diesel Complete Fuel System Maintenance Kit OM616 & OM617 . 240D, 300D, 300CD, 300TD, 300SD. He can advise on your cylinder head, crank, and other critical parts as well". OM616.912, OM616.913, OM616.916, OM616.916 (240D), OM616.936, OM616.937 Shift BootShift HandleShift Lever kitBearingShift TubeBushing (x2)GuideCombo Bolt (x2)Shift Lever 1/2Shift Lever 3/4Shift Lever RSpacer Washer (x2)Spring Washer (x2)Shift Tube SpringSpring WasherBushing. W124 Chassis, back Major repair on these engines breaks down into 2 key jobs. Follow are head bolt torque settings and sequences to the letter. And if you do plan to rebuild it, be sure to enlist the help of a VERY good machinist who is familiar with Mercedes diesels. Complete rebuild kits for Mercedes Diesel and Gasoline Engines for the Classic Mercedes-Benz. Learn how to fix it yourself. In a 240D if blow-by is found in one cylinder, is that one bad cylinder treated only, or do you do the same as on a gas. ABS AGCO SISU AKASAKA BAUDOUIN BMW BOLNES BUKH CATERPILLAR CHN 25/34 CUMMINS. OM615 Diesel, back Cylinder head removal is required if you determine there is a crack in the cylinder head, a damaged valve or valves or you have a leaking head gasket. Mercedes OM616 - OM617 engine specs, bolt torques, manuals Classic Mercedes-Benz OM616 Diesel Engine Parts. C $484.54. © Mercedessource.com all rights reserved 2000 - 2021. For the end of each Shift Linkage Rod that connects to the Shifter Levers.Fits any of the Coupe, Sedan, Wagon,... OEM Mercedes Used Shifter for 4-Speed Manual Transmission. M117 Gasoline, back Sedan: Standard Wheelbase, back Brand New. Yes, we will combine shipping costs when you order multiple items and this can save you a great deal of money. Sedan: Long Wheelbase, back Oil Filter Kit Add to cart Add to cart Add to Wish List Remove Wish List. If you don't have the marks set right before you remove the head, you'll have NO reference to help you get everything back together properly and you will have one of the BIGGEST wrench dances you have ever experienced! M104 Gasoline, back M110 Gasoline, back A good machine shop can be your best friend during the rebuild process. W140 Chassis, back Mercedes-Benz Diesel Tune Up Kit. M127 Gasoline, back W114 Coupe, back With diesels it just does not work that way. Your engine will need to be taken apart, cleaned, inspected and carefully measured before any parts are ordered. If the entire engine is to be done, it can get a little pricey to say the least. If this is not done you may be doing the job again soon. W108 & W109 Chassis, back The OM617 to W56 Adapter Kit will mate your OM617 donor motor to your stock Toyota 5-Speed manual G-52/54 or W56 transmission. Gasoline Engine, back Don't just think you can throw in a set of piston rings like you did in that old 350 Chevy. Manual Transmission Shifter Kit NEW OEM for W123 OM616 OM617 Diesels. These reference marks must be aligned at Top Dead Center so when you put the head back on and attach the chain you will be able to easily line everything up the same way it was before you started. We do not allow no-fee returns for items that do not fit unless there was an error in our vehicle fitment data. W114 & W115 Chassis, back Pulled. Long Wheelbase, back Rotate the engine over so No.1 Cylinder comes all the way up on compression stroke to top dead center. 2. M102 Gasoline, back THB. Oil Change, Air Filter, Fuel Filters and Valve Adjustment Kit. M120 Gasoline, back There are over 900 customer conversions since our beginning idea of providing custom OM617 engine adapters. There is no "standard overhaul kit" like you might see with a gas engine. If you are a commercial customer we also offer wholesale accounts with discounted pricing. Get the proper manuals and repair information before you begin. About Us, back Fintails: W110, W111, & W112, back OE Mercedes New 4-Speed Manual Transmission Shifter Kit, including all the parts from the inside shifter up to the transmission itself. Different parts take different times in handling, based upon whether we have them in stock, if they are coming from a supplier, or if they are being custom-made upon your order. Blog, back You just can not do things "half way" like you can with a small block V8... or it WILL come back to bite you. G-Wagon: W460, W461, back Cars For Sale, back Applies to 220D 240D 300D 300CD 300TD 300SD 1972 to 1985. om617 - Engine Crankcase Gasket Set $66.53. M121 Gasoline, back The flywheel bolts directly to the crankshaft, You can opt for a brand new 9-1/4" flywheel. if you do, you will end up taking much of your engine apart to get a new chain installed! We will respond via email in 1-2 business days. W123 Chassis, back Rare Classics, back OM617 Turbo Diesel, back We do offer a rewards program that will award you with discounts off future purchases, which you can find at the bottom right of our site. 3. 7. "Hi Bill, I am an old hot rodder from days gone by. If you drop a nut, bolt or other small object down into that cavity, you will be dancing into the wee hours of the morning! What ever you drop MUST come out. For verification, please review all of the information in the “Vehicle Interchange” tab. If you have any questions please contact us. Used for the 716.210 manual transmission mated with the OM616 and OM617 diesel motors in the W123 chassis. Receive updates about promotions and classic Mercedes parts. Other than that, the job is a piece of cake... Introduction: I am going to start by sharing with you a typical email we received concerning trying to fix a low compression or excessive blow-by problem: "When rebuilding a gas engine the bore is mic'd in each cylinder and a total out-of-round is gathered from all cylinders. If you are not sure of your vehicle chassis, please review the page, What’s My Chassis. ***, 6. Just my humble opinion of course. Have the head checked for cracks even if you don't think you "see" any. Up for sale is a new old stock MERCEDES vacuum pump rebuild kit manufactured by MEYLE still sealed in plastic. 617-010-12-05. YOU MUST keep the chain under tension the entire time you are removing the head, working on the head, and reinstalling the head. Mercedes-Benz OM616 Non Turbo and OM617 MB Turbo Charged Diesel Engine Oil Filter Kit Fue If you are already registered, please log in. OM636 Diesel, back We particularly work with the renowned OM617 Turbo-Diesel motor, including installations, rebuilds, conversions and performance upgrades in Mercedes G-Class models. M114 Gasoline, back If this information is unclear, or requires VIN verification, please contact us. Minor surface level wear on the shifter leather. 1. The OM617 engine family is a straight-5 diesel automobile engine from Mercedes-Benz used in the 1970s and 1980s. When finished, rotate the engine through its full cycle two or three times by HAND and then recheck cam to crank timing marks again. I tell owners to just keep driving the car. We are a full service repair … DO THIS BEFORE you ever put a starter to the engine. If you can’t find what you’re looking for then please contact us. And be prepared --- the parts will not be cheap! Locating and getting to it could mean hours of additional work. If you must do a head job, here are 10 very important things to consider: *** Let's chat about the timing chain a little more. He can advise on your cylinder head, crank, and other critical parts as well". W111 & W112: Coupe & Convertible, back OM617 NA Diesel, back For more information please see our warranty page. The lift pump is the “fuel” pump located on the side of the injection pump. Please contact us if you need assistance. W113 SL Pagoda, back 10. We work with Mercedes-Benz cars from the ‘50s, ’60, '70s, '80s and ‘90s. M116 Gasoline, back You will know when it is time. Browse By Chassis, back OM605 Diesel, back Diagnose your problem. Video (11-24) Links to the next set of videos showing cleaning, measuring and … M123 Gasoline, back This rebuild kit is a combination of OEM and aftermarket parts, as available. No, unfortunately there is none. Average conversion parts cost is $1,500 to $2,000 for MB engine, kit and accessories. What should only be a 2 to 3 hour job can … R107 & C107 Chassis, back We have a customer with over 200,000 miles on our AX15 adapter kit and is getting an average of 31 MPG on diesel fuel. If you plan to replace the chain with a new one, go ahead and re-install the rebuilt head and then proceed to install the new chain using the detailed instructions included in my timing chain replacement kit. We sell Genuine Mercedes-Benz and aftermarket parts for interior, upholstery, repair and maintenance vehicle applications. M189 Gasoline, back Be very careful when removing the head that you know about the hazards of the timing chain jamming or skipping some teeth. Shop with confidence. back Downlad the FSM and list of the parts I used for this rebuild. Check part numbers and engine desiganations carefully to verify compatibility.Fits M115, OM616 Diesel, W309, W460... New OEM Mercedes Set of 3 Shift Linkage Rod Bushings for 4-Speed Manual Transmissions. DAEWOO/DOOSAN DAIHATSU DETROIT DEUTZ FIAT (FTP) FORD GE GRENAA … Mercedessource is NOT affiliated, sponsored nor authorized by Daimler AG. Wagon, back Will also fit other... OEM Mercedes Used 5-Speed Manual Transmission. Cylinder wall and piston ring wear become the big issue here. 9. There is no "standard overhaul kit" like you might see with a gas engine. Can be used to convert automatic to manual.In good condition. Just trying to figure out a game plan". Download from google drive. This will mean you will need a second set of hands (helper) and a couple bungie cords (or rope) to hold the chain under tension at all times. C107 Coupe, back Mates to OM616 and OM617 diesel motors in the W123 chassis. Some miracle cure or quick fix is desired. The OM616 engine family is a diesel automobile Inline-four engine from Mercedes-Benz used in the 1970s and 1980s, and produced by Force Motors in India from the 1980s to the present.. M180 Gasoline, back If I sound like I am trying to scare you - I am! M129 Gasoline, back MERCEDES OM615 OM616 OM617 FUEL INJECTORS 115 BAR SET OF 4. All cylinders then get bored to that size with new pistons for each cylinder along with rings, new rod bearings and crank bearings not to mention the gasket set also. Includes repair parts, special tools and step-by-step illustrated instructions. Manual 4-Speed Transmission Conversion Kit for W123 OM616/OM617 Diesels, Manual Transmission 716.210 for OM616 & OM617 NA Diesel W115 W123 EARLY, Manual Transmission 716.210 for OM616 & OM617 Diesel LATE, Manual 5-Speed Transmission 717.422 for OM616 OM617 Diesel in W123 W460, Flywheel for Manual Transmission New OEM OM615 OM616 OM617 NA Diesel, Shift Linkage Rod Bushings, Set of 3, New OEM for 4-Speed Manual Transmission C107 R107 W108 W109 W111 W115 W116 W123 W124 W126 R129 R170 W201 W202 W208 W210 W460 W461 W463, Floor Shifter w/ Bearing for 4-Speed Manual Transmission W123, Shift Linkage Rods, Set of 3, 4-Speed Manual Transmission W123. Now for one of the most important things you MUST DO before you even begin to think of removing the head! Find a very good machine shop that can provide expert work as well as expert advice. This is the older, cast iron housing. We can help with that too. We know it's not always easy to find what you're looking for. Replace thermostat and water pump when head is off the engine. Coupe & Convertible, back If you try to do that will a diesel you will be very sorry... high oil consumption, poor combustion, short rebuild life, lost time, and more money in the long run usually are the result. If you have a hydraulic engine lift and can slowly lower the head in place - so much the better. This is a genuine Bosch seal kit for the injection pump on the Mercedes 5-cylinder OM602 diesel engine. Diesel Engine, back (refer to the factory engine manual or Haynes diesel manual). Free video source for how to rebuild the Mercedes om617 engine. This is done by first removing the upper plastic guide rail. That is new sleeves for each cylinder, new piston and rings along with a new oil pump, gaskets, rod and crank bearings. M100 Gasoline, back M113 Gasoline, back OM601 Diesel, back A complete engine overhaul is the only cure. Mersedes OM 941 diesel engine Workshop (Service/repair) manual 251062 OM 942 Mersedes OM 942 diesel engine Workshop (Service/repair) manual See also pages MTU and DETROIT diesel engines. OM606 Diesel, back W56 adapter kits contain- •Adapter plate •Re-drilled stock Toyota flywheel•Crank adapter •Hardware Customer supplies- Toyota starter Toyota cl Videos (1-10) Links to the first 10 videos showing general disassembly and cleanup. Standard Wheelbase, back Steering & Suspension, back Goes into all 4 gears and the bearings feel smooth and tight.This is a great candidate to convert your automatic... OE Mercedes 4-Speed Manual Transmission. Let's face it... As these old diesels age, the engines are wearing out. or Best Offer. We ship globally with affordable shipping rates, secure packaging, and easy logistics. R129 Chassis, back M136 Gasoline, back The following information and links should help you decide if you want to take on the job and what parts and resources you will need to complete it successfully: Let's start with No. Whether you need an engine swap, transmission conversion, or general repair services, we're here to help with your Mercedes G-Wagen. The cookie settings on this website are set to 'allow all cookies' to give you the very best experience. OM617 Diesel, back Used, New and Rebuilt Parts in our online store for all Classic Mercedes-Benz Models. If it starts and runs and doesn't burn more than a quart every 300 miles - add some engine oil saver, maybe a high speed starter, change the air filter often ---- and just keep truckin. OM621 Diesel, back Oil consumption rises. I recommend you remove the head and have it checked at the machine shop BEFORE you order replacement parts.